Through-Type Belt Cleaning Machine

Product Overview

The Continuous Track-Type Spray Cleaning Machine is a high-efficiency industrial cleaning system designed for continuous production. Workpieces are conveyed through multiple spray-cleaning stations by a track conveyor, where high-pressure cleaning liquid is sprayed onto the surfaces to remove oil, dust, metal chips, and other contaminants.

Based on years of experience, our company has developed a range of adjustable ultrasonic power systems and continuously introduced advanced ultrasonic equipment manufacturing technologies. We use high-quality raw materials and imported electronic components, and design cleaning equipment according to the specific process requirements of different industries.

We currently offer more than ten series of standardized cleaning machines in various specifications, as well as large customized non-standard systems. Large customized equipment can be integrated with PLCs, touchscreens, and industrial computers for centralized control, with key performance indicators meeting industry standards.

Structure and Components

Track Conveyor System

The conveyor system consists mainly of a drive motor, rollers, and a conveying track, and is responsible for transporting workpieces through the cleaning machine.

The track is typically made of stainless steel or special industrial rubber, providing good wear resistance, corrosion resistance, and stable transmission performance to ensure smooth and reliable conveying of workpieces.

Spray Cleaning System

The spray system consists of a high-pressure pump, spray nozzles, pipelines, filters, and related components.

The high-pressure pump provides sufficient pressure to deliver cleaning liquid through the nozzles as high-pressure jets, allowing the workpieces to be thoroughly sprayed from multiple directions.

The position and angle of the nozzles can be adjusted according to the shape of the workpiece and specific cleaning requirements to achieve uniform cleaning results.

A filtration unit removes contaminants from the circulating cleaning liquid, helping prevent nozzle blockage and ensuring reliable operation of the spray system.

Cleaning Tank

The cleaning tank is used to store the cleaning solution and is typically manufactured from stainless steel for good corrosion resistance and sealing performance.

A heating system can be installed inside the tank to increase the cleaning-liquid temperature and improve cleaning performance.

Drying System

Some continuous track-type spray cleaning machines can be equipped with an integrated drying system for drying workpieces after cleaning.

Depending on the application, the drying system may use hot-air circulation, infrared heating, or a combination of both methods to quickly remove residual moisture from the workpiece surface and help prevent corrosion.

Product Features and Advantages

• High cleaning efficiency: Continuous, uninterrupted cleaning significantly improves production efficiency and is particularly suitable for high-volume production lines.
• Excellent cleaning performance: High-pressure spraying provides comprehensive cleaning of workpiece surfaces and effectively removes oil, dust, metal chips, and other stubborn contaminants.
• Wide range of applications: Suitable for workpieces of various shapes, sizes, and materials, including metal stamping parts, die-cast components, mechanical parts, and electronic components.
• High level of automation: Automated operation reduces manual intervention, lowers labor requirements, and improves the consistency and stability of cleaning quality.
• Energy-saving and environmentally friendly: The cleaning-liquid circulation system reduces the consumption of cleaning agents and water. Energy-efficient drying designs also help reduce overall energy consumption.

Equipment Selection Guidelines

Workpiece Size and Shape

Select the appropriate track width and conveyor speed according to the maximum dimensions and geometry of the workpiece. This ensures stable transport through the machine and sufficient exposure to the cleaning process.

Cleaning Requirements

For heavily contaminated workpieces or applications with higher cleanliness requirements, a more powerful spray system should be selected. Options include increasing the number of nozzles, raising spray pressure, or adding multiple cleaning stages.

Production Capacity

Determine the required conveyor speed and cleaning time according to production volume and takt-time requirements, and select an appropriate machine model and configuration.

Drying Requirements

If the workpieces need to enter subsequent machining or assembly processes immediately after cleaning, an integrated drying system is recommended.

The drying method should be selected according to the material, geometry, and required final dryness of the workpiece.

Applications

Metal Processing Industry

Suitable for cleaning rice-cooker inner pots, pressure-cooker inner pots, sanitary hardware, bathroom fittings, faucets, kitchen and bathroom components, sinks, and other metal products.

It effectively removes processing oil, burr residues, dust, and other contaminants generated during manufacturing.

Injection Molding Industry

Used for cleaning mold-release agents, oil, and dust from injection molds and plastic products, helping improve product quality and surface appearance.

Die-Casting Industry

Suitable for degreasing and cleaning die-cast components, removing residual lubricants, release agents, and other contaminants generated during the die-casting process.

Automotive Components Industry

Used for cleaning oil, iron chips, dust, and other contaminants from automotive engines, transmissions, chassis components, and other parts, helping ensure reliable downstream assembly.

Electronics Industry

Suitable for removing flux residues, oil, dust, and other contaminants from electronic components, circuit boards, and related products, helping improve product performance and reliability.